VisionUnit - Turnkey Inspection System for Automated Testing

Plug-and-Play machine vision module for quality control

Get Systems Up and Running Quickly with a Turnkey Inspection System

Save time & effort with ready-to-install camera modules. The VisionUnit from senswork is ready for immediate use thanks to standardized interfaces.

Machines and systems can be quickly and easily enhanced by an optical testing unit for automated inspection with the VisionUnit. The entire inspection technology fits into one module and allows perfect utilization of what is optically possible for reliable inspection and fast integration. This ultimately saves time and money during commissioning.

Powerful Machine Vision System for Automated Testing

One machine vision module for multiple inspection tasks.

With the turnkey VisionUnit inspection system, various inspection tasks can be carried out automatically. The ready-to-install VisionUnit machine vision module can be individually equipped with inspection technology to suit the respective inspection task. It is ideal for the automated inspection of 5-100 mm components. Possible inspection tasks are for example:

• Surface inspection
• Completeness check
• Assembly quality test
• Label inspection
• Identification of the object or component
• 2D & 3D measurement

Check Several Production Steps

Find reliable automated inspection in production with the VisionUnit and benefit from powerful live evaluation.

The optical inspection unit is ideal for use between individual production steps and for end-of-line systems. Both one and several inspection steps can be carried out with just one VisionUnit. For example, the VisionUnit can be integrated alternately with several assembly steps and automatically check and record the success between each assembly step. The measurement results can be transferred to common MES systems. Configurable displays visualize the test results live on the system and supplement the vision system HMI on the control cabinet.

Fast Commissioning

Instead of integrating individual components into a system, the VisionUnit offers the entire inspection technology in one module. 

Quick installation in machines and systems is the top priority. The mechanical and electrical interfaces are standardized so that the VisionUnit can be integrated via plug-and-play. The testing technology is optimally set up before delivery. The housing protects sensitive components from dust and scratches. Moving cables can be optimally routed in the planned installation space of the VisionUnit so that they are characterized by a long service life. The compact design also gives machine and system manufacturers flexibility in the design of the system concept. Any conversion or retrofitting for a new application can be implemented quickly and easily.

Quality Control as a Complete Package

Benefit from installation without previous experience, as the modular design allows easy configuration. Camera technology, lighting, mechatronics and software are perfectly coordinated.

The VisionUnit combines all of sensworks' expertise. Cameras, 3D scanners, various lighting technologies, projectors, sensors and mirrors - we are experts and know what every application needs. Defined mechanical and electrical interfaces. Focusing systems from modular axis systems and scanning applications can be perfectly coordinated if required. sensworks proven VisionCommander® image processing software, which evaluates and archives the data quickly and reliably, runs in the background. The result is high quality and reliability for automated inspection as a single package for our customers.

Features

Benefits

Many interfaces have to be coordinated when a machine or production line is to go into operation. The VisionUnit inspection system offers a standardized solution that has been designed to be as compact as possible and as flexible as necessary to greatly simplify the commissioning of machines and systems.

Want a free feasability study to see which technology suits your needs?

Email [email protected] and describe your quality problem for a custom solution.