Case Studies
Omron Automation manufactures intelligent automation product lines including: industrial robots, mobile robots, and other flexible automation equipment, machine vision and systems, plus software. Omron provides cost-effective robotics systems and services to high-growth markets including Packaged Goods, Life Sciences, Electronics and Semiconductor; as well as traditional industrial markets including machine tool automation and automotive components.
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Integrity Machine Systems Drives Next-Level Productivity in Stacking and De-Stacking Solutions
POSTED 12/10/2024 | By: Omron Automation Americas
About
In today’s fast-paced manufacturing landscape, outdated processes can lead to inefficiencies and safety risks. Integrity Machine Systems (IMS) leads the way in automation innovation, offering customized solutions that improve productivity and workplace safety. To support this, IMS has partnered with Precision Tools Service in Indianapolis, Indiana. An Omron Automation Strategic Partner throughout the United States, PTS brings service and expertise into the partnership to design, build, and implement Sysmac-based solutions that optimize material handling, enhance safety, and deliver substantial productivity gains.
Challenge
IMS recognized that manufacturers face challenges due to outdated, manual stacking processes that are inefficient, labor-intensive, and pose significant safety risks. Repetitive handling of heavy loads leads to ergonomic hazards and costly operational delays, particularly for those relying on Just-in-Time (JIT) delivery.
To address these challenges, IMS developed an automated stacker and de-stacker solution that seamlessly integrates with existing systems. By automating stacking and de-stacking operations, IMS enhanced reliability and speed while significantly reducing dependence on manual labor. These systems are designed to handle a wide range of tote, board, and pallet sizes and weights, providing the flexibility that modern manufacturers require
Solution
The backbone of IMS’s solution is the Sysmac automation platform, using high-speed EtherCAT® communication for precise, real-time control of the automated stacker and de-stacker system. By organizing materials into compact, stackable units, IMS’s system optimizes space and streamlines material flow for more efficient operations. Furthermore, IMS’s solution reduces downtime, simplifies system startups, and minimizes maintenance costs across multiple industries.
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In manufacturing and warehouse environments, IMS facilitates precise material handling, reducing downtime and maximizing production efficiency. The automated stacker and de-stacker from IMS ensures consistent operations across diverse sectors, including Consumer Packaged Goods, by minimizing human contact, lowering labor costs, and enhancing product safety and integrity. Similarly, across various other industries, IMS optimizes the flow of materials into production lines, ensuring optimal operational safety and efficiency, customized to your product specifications and production demands.
Result
IMS empowers manufacturers to meet the JIT delivery demands more effectively, keeping them ahead of the competition. Users not only benefit from improved operational control and reduced disruptions but also see substantial labor cost savings and lower ergonomic risks, ensuring safer work environments.
Building on its achievements, IMS looks to integrate Omron’s Automated Mobile Robots (AMRs) to further streamline material transportation and enhance overall production efficiency. With its forward-thinking vision and drive for innovation, IMS sets the standard in automation solutions, helping manufacturers achieve superior performance and cost savings in rapidly evolving markets.