Understanding Robotic Ultrasonic Cutting in Industrial Applications

robotic ultrasonic cuttingRobotic ultrasonic cutting is a new technology with enormous potential to replace more traditional cutting processes. Ultrasonic cutting is already being implemented in a wide variety of applications all over the world.

Robotic ultrasonic cutting differs greatly from other cutting methods. So what is ultrasonic cutting? What is it used for? What are the benefits?

What is Robotic Ultrasonic Cutting?

Ultrasonic cutting uses ultrasonic energy to slice through objects. The edge of the instrument is blunt in comparison to other cutting methods, and actually creates a fusion effect after cutting an object.

An electric pulse is sent through the cutter, creating microscopic vibrations in the blade. These vibrations are so small they cannot be seen or felt. The energy from the vibrations slices through an object with very little pressure required.

What is Robotic Ultrasonic Cutting Used For?

Ultrasonic cutting techniques can be used on hard and soft materials alike. This is a big part of what makes it so versatile and so useful across a wide variety of industries and applications.

Some of the most common materials cut by ultrasonic methods include:

  • Rubber
  • Piping
  • Frozen meat
  • Candy
  • Jewelry
  • Print circuit boards
  • Plastic
  • Natural and synthetic fibers

As you can see, ultrasonic cutting methods are used to cut a wide array of materials. It’s no accident that so many industries have turned to this method of cutting.

What are the Benefits of Robotic Ultrasonic Cutting?

There are numerous benefits of ultrasonic cutting in industrial applications. Some of the main benefits include:

  • Produces a fusion effect for neat cuts, especially in viscous materials
  • Can be used for many different types of materials
  • Creates finely finished and structured objects
  • Emits less heat compared to other industrial cutting methods
  • Vibration enables various shapes for cutting holes

Robotic ultrasonic cutting is great for many different applications and provides numerous benefits over more traditional cutting methods.

Ultrasonic cutting technology is quite different from other cutting techniques. Because of this, it has found widespread use in the industrial sector and will likely continue to grow in popularity due to the many benefits it provides.

If you have any questions about ultrasonic cutting for your specific application, feel free to visit our Ask the Experts forum and have your questions answered by a robotics expert.