4 Extreme Application Environments Today’s Industrial Robots are Automating

Industrial robots are notorious for their ability to tackle tough, dirty, and dangerous applications. In the early days of automation, these were some of the most profitable tasks for robotic automation. Since then, they’ve made their way into a wide range of applications inside and outside of the factory setting. 

Today, industrial robots are still automating some of the toughest and most dangerous tasks out there, every day saving human laborers from extremely high temperatures, toxic chemicals, and overly strenuous jobs that can cause injury or sickness. 

4 Dangerous Applications that Industrial Robots Tackle Today

Industrial robots are capable of automating some truly grueling tasks in the modern manufacturing environment. The four below are some of the most extreme. 

1. Furnace Tapping

Furnaces used for phosphorus reduction or steel smelting create waste products in the form of molten slag, which reaches temperatures of 1650^oC. This slag must occasionally be removed from the furnace in a process called tapping. Not only are the temperatures extreme, but noxious fumes and toxic dust are also emitted by furnaces. This highly dangerous environment for a human can be automated with a robot wearing a heat-resistant suit, typically mounted to the ceiling on a 7^thaxis positioner. 

2. Assembling Industrial Batteries

The process of building industrial batteries creates heavy payloads, molten lead, and airborne lead dust – all of which can be hazardous to human workers. Industrial robots, on the other hand, can operate in this environment with no problem at all. In particular, robots with heavy payloads, long reach, and a high degree of repeatability excel in battery applications.

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3. Manufacturing Hazardous Drugs

Nearly 8 million U.S. healthcare workers are potentially exposed to hazardous drugs, the National Institute for Occupational Safety and Health claims. For safety and efficiency reasons, industrial and collaborative robots are used to handle hazardous drugs through the manufacturing and preparation processes. Whether it’s chemotherapy, cytotoxic, or oncology drugs, robots are immune to the consequences of these drugs. 

4. Palletizing in Sub-Zero Temperatures

In the consumer-packaged goods (CPG) industry, some cold warehouses can reach sub-zero temperatures to preserve the quality of the food being stored. Some industrial robots, in order to meet the demands of these conditions, are able to handle heavy payloads in temperatures as low as -30^oC for palletizing applications. Typically, these robots are also fast enough to be profitable for CPG distributors and grocery chains while taking up a minimal amount of floor space. 

Industrial robots today automate some of the most demanding applications in existence. Whether it’s -30^oC or 1650^oC, toxic chemicals or hazardous drugs, industrial robots save humans from dangerous working conditions every day.