LDOs vs SMPS Power Supplies for Industrial Automation Equipment

When designing a motion control system with a microcontroller unit (MCU), it can be difficult to understand what type of power supply will suit your application. Sometimes, engineers overlook the importance of the automation power supply, and are left with a solution that doesn’t quite perform the way they intended.

So how do you know which power supply you need? There are two main types of power supplies, each with their own advantages and disadvantages.

The Difference Between LDOs and SMPS Power Supplies

Switch-mode power supplies (SMPS) are the most popular power supply today because of their high efficiency. The defining feature of SMPSs is that they store energy in a capacitor or inductor, and repetitively switches its transistor on and off – this comes with its own pros and cons, which will be discussed momentarily.

A low-dropout linear regulator (LDO), in contrast to the SMPS, does not have an inductor or capacitator. It drops excess input voltage across a pass transistor, operated in the active region, to create a power supply with very simple regulation.

Pros and Cons of LDO and SMPS Power Supplies

LDOs are simple to regulate, create very little noise and requires no inductor for operation. They also produce a highly accurate output voltage, making them an attractive choice in many aspects. On the other hand, the use of a pass transistor creates excessive heat, leading to reliability issues and low efficiency levels. LDOs are most often used in low-power applications where these drawbacks are minimized by the nature of the application.

ROI Calculator

Discover the potential cost savings of robotic automation over a 20-year system life

This calculator compares your current manual labor costs against the total cost of owning and operating a robotic system over its 20-year lifespan.

EXPLORE TODAY

SMPSs main benefit, as mentioned, is their extremely high efficiency and low heat levels. SMPSs typically have efficiency levels above 80%. The main drawbacks are the complexity involved in regulation, the cost to build an SMPS system, and the fact that SMPSs can create high levels of noise and ripple, which decreases the accuracy of output voltage. SMPSs are usually used in high power applications.

Both power supplies have their advantages and disadvantages. The automation power supply plays a big role in the overall operations of the system, so it’s important to choose the one that’s best for your application. Knowing both can help you choose the right one for your automation system.