Adaptive Robot Solution for Connector Assembly

Connectors play a crucial role in industrial systems for energy and signal transmission, linking controllers, sensors, and actuators. Because of its wide range of applications, connectors come in various types with different functions, making it challenging to use a standard solution for efficient plugging and assembly in diverse working environments.

Flexiv offers an adaptive robot solution designed to automate connector plugging and assembly with high-efficiency. By leveraging advanced Flexiv's AI-vision and Flexiv adaptive robots, it seamlessly adjusts to different connector types and adapts to environmental changes. This solution is ideal for industries where connectors are essential, such as automotive, telecommunications, and consumer electronics. 

What are adaptive robots? Adaptive robots can adjust their behavior and operations in real-time based on sensory feedback, environment changes, or tasks requiring flexibility. Unlike traditional positioned-controlled cobots that operate based on a fixed set of instructions, adaptive robots are not rigidly pre-programmed and can adapt to variations and uncertainties in their work environment. Flexiv adaptive robots have 7-axis and torque sensors in all joints for real-time force control and sensing. This allows Flexiv adaptive robots to handle unpredictable or dynamic situations that would be challenging for non-adaptive robots.

Solution Overview:

Flexiv's adaptive robot solution uses advanced AI vision and high-response force control to identify connector models and positions in complex environments. The system works with minimal setup and can quickly adapt to new products, without the need for additional external compliance devices. Operators work with the system to plan the optimal path, perform connector assembly, and complete the task with high precision and efficiency.

System Components:

• Flexiv Adaptive Robot (7-axis)
• Any End-of-arm tooling (EOAT)/ end effectors - Flexiv robots do not require additional external devices.
• Material Handling Module 
• Positioning Module (Target Position Vision)
• Plugging Module (Connector)

Advantages and Specification:

• Easily transition between production lines using AI knowledge and a robust database.
• Quickly adjust for product line changes, increasing production flexibility.
• Millimeter-level 6D pose recognition and real-time obstacle avoidance.
• Embedding function for quality checks for connector plugging.
• Fastest plugging and assembly time of ≤ 1 second.
• Suitable for connectors ranging from 3 mm to 60 mm in size.
• Inserting force range from 0.1N to 40N.

Application

• Automotive Electronics: Wire harness connector assembly.
• Automotive Final Assembly: Wire harness connector plugging.
• 5G Communication Devices: Plugging various types of connectors.
• Household Appliances: Small part assembly and connector integration.
• 3C Industry: Connector plugging and testing in consumer electronics manufacturing.

Flexiv's adaptive robot solution for connector assembly offers industries the flexibility, speed, and precision required to keep pace with evolving production demands.

Ready to boost your connector assembly efficiency? Submit a "Request a Quote" form on this page!