Case Studies
High-Speed 3D Measurement of Polymer Parts
Challenge
One of our clients needed a fast, precise, and fully automated system to measure polymer parts during production. The solution had to verify groove placement, evaluate quality, and read data matrix (DM) codes while keeping up with high-speed production cycles.
Solution
A 6-axis robot positions polymer parts for scanning by a high-precision 3D laser system. The robot presents three components per second to the scanner, which records their 3D geometry and measures recesses at multiple positions to verify groove placement and reads DM codes.
Results
- Accuracy: ±0.1 mm for precise groove detection
- Speed: Suitable for high cycle times, measuring three parts per second
- Non-Contact Measurement: Wear-free inspection for long-term reliability
- Comprehensive Quality Control: Depth detection, groove alignment verification, and DM code evaluation
By integrating this automated 3D scanning solution, the manufacturer achieved rapid and highly accurate measurements, ensuring consistent part quality without slowing down production.
Certified System Integrator Program
Set Yourself at the Forefront of the Global Vision Market
Vision system integrators certified by A3 are acknowledged globally throughout the industry as an elite group of accomplished, highly skilled and trusted professionals. You’ll be able to leverage your certification to enhance your competitiveness and expand your opportunities.
Click here for more information about 3D metrology.
senswork GmbH
senswork is an expert in machine vision systems and specializes in optical inspection, industrial image processing and testing equipment manufacturing. Our ready-to-use camera technologies for automation and quality assurance are used every day by our renowned customers in numerous industries.
Discover how senswork GmbH can support your automation journey with their complete range of solutions and expertise.
Visit Company WebsiteChecking individual components during the assembly of stovetops
During the assembly of stovetops, each individual component is inspected to ensure quality and proper functioning before the final product is completed.
senswork and Photoneo to Showcase Next-Gen Robot-Based 3D Inspection at Automate 2025 in Detroit: Advancing Inline Quality Control with High-Precision 3D Metrology
senswork Inc. will exhibit at the Automate show in Detroit (May 12-15) alongside Photoneo, now part of Zebra Technologies. They will showcase a robot-assisted 3D inspection and metrology system designed for real-time quality control in manufacturing.
Next-Gen Robot-Based 3D Inspection for Inline Quality Control
A state-of-the-art robot-assisted 3D inspection and metrology system is designed for real-time quality control in manufacturing by senswork Inc.

