Case Studies

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senswork is an expert in machine vision systems and specializes in optical inspection, industrial image processing and testing equipment manufacturing. Our ready-to-use camera technologies for automation and quality assurance are used every day by our renowned customers in numerous industries.

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Checking individual components during the assembly of stovetops

POSTED 06/27/2024

Completeness Check on Stove Top Assemblies

Checking the presence of individual components during the assembly of hobs

Application and Challenge

I the manual assembly of stovetops, achieving precision and completeness in the assembly process poses significant challenges. Often, individual components may be missing, or the assembly may not meet the stringent specifications required for optimal performance. These issues can lead to defective products, increased waste, and higher costs due to rework and returns. Ensuring that each stovetop meets quality standards before leaving the assembly line is crucial to maintaining customer satisfaction and operational efficiency.

Solution

To address these challenges, a stovetop manufacturer implemented an end-of-line inspection system from senswork. This advanced system is designed to check the correct assembly and alignment of individual components in real-time, providing a comprehensive solution to common assembly issues.

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Implementation

The inspection system was integrated at the final stage of the stovetop assembly line. It utilizes high-resolution cameras and advanced imaging software to perform detailed inspections of each stovetop. Key features of the system include:

Component Verification: The system verifies the presence of all required components, ensuring that nothing is missing. This step is critical in preventing incomplete products from reaching the customer.
Alignment Check: The system checks the alignment and positioning of each component. This ensures that all parts are assembled according to the precise specifications necessary for optimal performance and safety.