Case Studies
TrueLight Case Study: Precision Measurement for 5-Axis CNC Laser Cut Metal Tubes
REQUIREMENTS
Our customer required 100% 'in-line' inspection of 10 laser cut features (position, diameter, and shape) on octagonal tubes with tight tolerances.
SOLUTION
TrueLight tested and selected a high resolution Cognex camera with specialty optics and lighting for the application. The camera was mounted on a high precision single-axis motion system to allow for the inspection of multiple features along the length of the part. To allow for features to be inspected on all eight sides of the octagonal part, the part was fixtured on a rotary axis. As part of a turnkey system integration, a material handling robot loaded and unloaded the inspection station to ensure every part that came out of the BOS L-MS laser cell was immediately validated as 'good' before being passed downstream. The system automatically rejected all 'bad' parts.
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RESULTS
The inspection system was successfully integrated into this production line with a 20-second part-to-part cycle time. The system achieved a Gage R’n’R result of less than 10% and it demonstrated a static repeatability of 0.006mm.
Watch the full video for this innovative solution on TrueLight's YouTube channel: High Precision Measurement & Gauging of Laser Cut Features
TrueLight Machine Vision Integration
At TrueLight Machine Vision Integration, we specialize in delivering robust, cutting-edge machine vision solutions for quality inspection and advanced robotic guidance, empowering manufacturers with smarter processes that inspire innovations in their operations.
Discover how TrueLight Machine Vision Integration can support your automation journey with their complete range of solutions and expertise.
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