Enhance Quality Control with Industrial 3D Inline

Measurement Technology

Achieve real-time product measurement without physical contact

Industrial 3D inline metrology revolutionizes quality assurance by reducing or eliminating the need for time-consuming measurements in traditional measuring rooms. With its rapidity, accuracy, and automation features, this technology facilitates streamlined quality control throughout the production cycle. By leveraging this innovation, businesses can optimize both time and cost while elevating product quality to unprecedented standards.

We're Your Partners for Performing 3D Measurement Tasks On-Site

Optical 3D metrology offers swift and precise measurement of geometric dimensions, surpassing traditional tactile methods in efficiency. However, choosing the most suitable technology hinges on the specific task, ensuring both requisite accuracy and speed throughout production. Considerations like temperature fluctuations, contamination, and vibrations in the production setting are also pivotal.

Count on us as specialists in crafting tailored 3D inline measurement systems, guiding you from planning to acceptance. Leverage our expertise to ensure the success of your 3D measurement endeavor.

Senswork's 3D Metrology Systems: An Extensive

Range of Technologies and Capabilities

We meticulously choose the most suitable scanning technology for each application, regardless of the manufacturer, prioritizing the utmost accuracy of scanners and employing appropriate calibration methods to ensure measurement reliability in production.

Our comprehensive 3D toolbox facilitates rapid processing of point clouds without concessions:

• Multi-scanner calibration
• Alignment methods: RPS, 321, BestFit...
• False color comparison against CAD
• GD&T functions including flatness, parallelism, roundness, cylindricity, perpendicularity...
• Fitting of various geometric elements such as planes, spheres, cylinders, cones...
• Conversion of point clouds to STL files
• And numerous others.

Experience the efficiency of our algorithms, finely tuned for speed while upholding accuracy, particularly tailored for manufacturing applications. All seamlessly integrated into the VisionCommander® software.

Consideration and Requirements for 3D Inline Metrology Implementation 

1. Space Requirements: Installing the 3D measurement system may necessitate structural alterations and additional space.

2. Calibration & Accuracy: Ensuring repeatable and automatic calibration is vital for precise measurements.

3. Interfaces: Seamless integration into existing production systems demands suitable control interfaces.

4. Measurement Programs: Deriving the measurement strategy from tactile comparisons is crucial for achieving consistent results.

5. Environmental Conditions: The system must demonstrate robustness to function effectively in challenging production environments characterized by vibrations and temperature variations.

6. Personnel Qualification: Staff members must undergo specialized training to proficiently operate the 3D measuring system.

 Calibration is Essential... it forms the cornerstone of dependable measurements.

 Thanks to our meticulously developed calibration methods, which involve sphere targets positioned on carbon plates, sensors with flexible spatial arrangements can undergo         calibration, and scan data from multiple scanners can be seamlessly integrated spatially. This approach is universally applicable across laser scanners arranged in varying spatial   configurations. We prioritize the ease and effectiveness of inserting our calibration targets for monitoring or recalibration, even during ongoing production processes. Our calibration   procedures typically operate fully automatically, ensuring consistently stable values even amidst fluctuating environmental conditions.

 We provide corresponding measurement records from certified measurement service providers for each calibration target. Upon request, we can arrange for calibration standards to be   measured by DAKKS-certified institutes to best fulfill the quality assurance requirements of our customers.

Execution of Measurement System Analyses MSA 

Validates the Accuracy of a Measurement System

Choosing the suitable MSA standard relies on the industry and specific needs. Often, multiple standards are amalgamated to conduct MSA tailored to individual requirements. Accurate application of these standards is paramount to guarantee precise and dependable measurements, ultimately enhancing product and process quality.

We collaborate with you to conduct MSAs (measuring system analyses) for validating our optical measuring systems. Additionally,

if needed, we can supply corresponding calculation tools.