The EVT WireInspector can inspect cables and connectors for their correct contact assignment. The system based on the EyeVision Software can be either used for a hand-work place or for the automatic cable assembly directly online, where it is integrated in the plant.
With the easy-to-use “OnButton train”, the definition of the cable colors and their position can be trained with only one click. Only the position of the color has to be pre-configured. This can be carried out with a so called Golden Part, which is a good part. On this good part all inspection windows learn automatically the color and generate a respective result protocol. The simplest result is that all cables in the correct position. It is also possible to generate a detailed protocol, which lists the position and type of error, e.g. wrong color, cable not present, etc.
The system allows to inspect component parts in different positions and rotations, which means that it is not necessary to position the component part in an exactly defined rotation.
There are digital I/Os (8 inputs and 8 outputs in 24 V technology) available for the implementation of the EVT WireInspector. This allows to directly control a signal lamp to indicate an error, for e.g. a handwork-place. The connected monitor shows at the same time, which cables are effected. Those cables are marked red. The correct cable assignment is shown in a reference image. The assembly worker has then the possibility to see the correct color for the incorrectly positioned cable.
The system can be pre-configured for any number of connectors. Therefore different connectors or assembly variations are easily inspected. Those can either be transferred via a master computer or a code reader is connected to the system, which switches the inspection programs according to the code.
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