Case Studies
Member Since 2018
senswork is an expert in machine vision systems and specializes in optical inspection, industrial image processing and testing equipment manufacturing. Our ready-to-use camera technologies for automation and quality assurance are used every day by our renowned customers in numerous industries.
Content Filed Under:
Industry:
N/A
Application:
N/A
Manual Test Station with 3-Axis System for Automotive Connector Module
POSTED 11/19/2024
Manual Test Station with 3-Axis System for Automotive Connector Module
When resolution alone is no longer enough...
Challenge
Inspecting connector assemblies comes with its own set of challenges. Each component has fine details that need careful examination, from identifying surface flaws to ensuring proper marker placement. Add the need to inspect both sides simultaneously, and the process becomes even more complex. A solution was needed that could handle these requirements with precision and efficiency.
Application & Solution
Our innovative system captures 18 images of the component at different positions and focal planes, covering both the front and back of the connector assembly. Using an 8 µm/pixel resolution, the images are stitched together with a specially developed stitching tool, producing a single, highly detailed overall image. This approach ensures every critical detail is inspected.
The inspection process leverages VisionCommander® image processing software, which evaluates the stitched image for defects or irregularities. Additionally, the system applies a good part marker automatically to parts that meet quality standards, integrating a dedicated camera for precise placement.
Don't Miss These Industry-Leading Events!
Benefits
- Ultra-High Resolution: The system achieves an overall image with 8 µm/pixel resolution for precise quality control.
- Comprehensive Inspection: Simultaneous imaging of both sides of the connector assembly streamlines the process.
- Turnkey Solution: A ready-to-use test system designed to meet automotive industry standards.
Conclusion
This manual test station with a 3-axis system sets a new standard for connector module testing, providing exceptional resolution and comprehensive inspection capabilities. By combining advanced imaging technology with seamless automation, it enhances the accuracy and efficiency of quality control, offering a solution that truly meets the demands of the automotive industry.
Learn More
Discover how VisionCommander® can optimize your quality control processes.