Case Studies
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SinceVision is a world-class sensor technology manufacturer for 3D laser profilers, high-speed cameras, laser displacement sensors, spectral confocal displacement sensors, full-spectrum sensors, and through-beam edge sensors.
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Detection of Automotive Door Gap with 3D Laser Profiler
POSTED 03/06/2025
In the competitive automotive industry, precision is non-negotiable. Detecting door gaps is key for vehicle quality, alignment, and looks. But it presents big challenges for manufacturers. Misaligned door gaps can cause problems. They may lead to poor sealing or rattling. This also affects the smooth finish customers want. In the end, it can hurt brand reputation and satisfaction.
Problems
In car manufacturing, precise door gap detection is crucial. It helps keep doors aligned and ensures a perfect vehicle finish. Misaligned gaps can be too wide, too narrow, or uneven. These issues lead to problems like poor weather sealing, noise, or structural weaknesses. This can compromise both safety and performance. These gaps hurt the sleek, premium look that customers want. This can cause recalls, warranty claims, and less trust in the brand. Traditional measurement methods, like manual gauges or 2D vision systems, often struggle. They have trouble with complex shapes and reflective surfaces. Plus, they can't keep up with quick inspections on fast production lines. Manufacturers must balance tough quality standards with high production rates. This need drives them to find advanced, non-contact solutions. These solutions provide precise accuracy at the micron level and improve efficiency.
Solution: SR7080 3D Laser Profiler for Automotive Door Gap Detection
SinceVision’s SR7080 3D Laser Profiler solves these problems with advanced technology. It guarantees accurate door gap detection for automotive assembly lines. Here’s how it transforms production:
The SR7080 3D Laser Profiler changes how we detect door gaps in cars. It offers amazing precision, achieving 0.1 μm Z-axis repeatability. This means it can spot tiny gap variations. It ensures OEM-standard alignment. This also removes functional and aesthetic defects. It has 3,200 X-axis contour points. This provides detailed, high-resolution measurements. It also works well in busy production lines. This keeps the flow steady and maintains high throughput. Its non-contact 3D laser profiling tech works well on shiny surfaces, such as painted doors. It prevents wear and gives reliable results, even in tough manufacturing settings.
For more details, click here: SR7080 3D Laser Profiler.