Case Studies
Member Since 2018
senswork is an expert in machine vision systems and specializes in optical inspection, industrial image processing and testing equipment manufacturing. Our ready-to-use camera technologies for automation and quality assurance are used every day by our renowned customers in numerous industries.
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3D Inspection for Gear Shafts with VisionCommander®
POSTED 12/11/2024
3D Inspection for Gear Shafts with VisionCommander®
Overview
Raw cast gear shafts must endure extreme environments and meet exacting standards to perform effectively. Inspecting these complex, uneven parts quickly and reliably presents significant challenges. To address this, senswork introduced an advanced 3D inspection system powered by VisionCommander® software, designed to meet these requirements.
Application
senswork’s advanced 3D inspection system integrates multiple inspection technologies:
- 3D Laser Scanning: The shell surface of each gear shaft is meticulously scanned using high-precision lasers, capturing subtle irregularities and deviations.
- 3D Surface Sensors: Two specialized sensors inspect the end faces of the gear shafts, ensuring no imperfection goes unnoticed.
- VisionCommander® Software: The high-performance image processing software analyzes data from the sensors, delivering smooth and accurate evaluation within seconds.
The Results
This robust solution guarantees a comprehensive 360° inspection for every gear shaft, ensuring:
- Detection of chipping, shape deviations, and diameter variations on all critical surfaces.
- High-speed evaluation to maintain production efficiency.
- Consistent performance even in harsh industrial environments.