Factory Automation Robotics, AI, and Machine Vision Consulting

Four decades of consulting and engineering practice (formerly Lecky Engineering, Lecky Integration, Lecky Consulting) in robotics, machine vision, and factory automation — serving clients from venture-backed startups to Fortune 500 manufacturers.

Delivered over 100 deployed systems across manufacturing, logistics, pharma, food & beverage, and aerospace. Engagements span technical due diligence, architecture advisory, hands-on development, and executive strategy.

Current focus: physics-informed AI, acoustic emission sensing, sim-to-real pipelines, GPU-accelerated inference for manufacturing process optimization, general applications of all of these in machine vision and robotics.

Selected work:

• Proprietary C# machine vision system for high-speed tracking, sorting, and ID verification — in production at canning, pharma, and food & beverage sites across North America

• MMWave radar sensor fusion platform with 2D/3D visualization and safe zone reporting on IWRL6342 hardware

• Vision-guided mechatronic packaging platform, concept through deployment

• End-to-end architecture advisory for Fortune 500 robotics-enabled distribution network

• Physics-informed ML and sensor fusion for welding process control on industrial robotic platforms