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A typical project for ARC Specialties begins when a customer goes to the company with a manufacturing problem. Working with the customer, the staff will propose a solution. In some cases, ARC needs to prototype the system before a complete proposal is possible. In the ARC research facility, a full testing and technical setup allows the technology services staff to work with tools from stereo lithography welding systems to racecar camshaft welds. Frequently, this ability to develop a process before a full-blown manufacturing system is built will allow ARC to improve the final machine and shorten the delivery time. ARC Specialties builds on three basic platforms, programmable logic controllers (PLC), machine tool controller (CNC) and 6 axis robots. The ARC6 robotic welding robot is one of the last remaining robots designed and build in the USA. No one technology solves all manufacturing problems. Generally ARC will choose a PLC if given a process problem. PLCs are fast and reliable—when the motion requirements exceed that of a PLC, ARC selects a CNC controller. When ARC is presented with a problem that requires 6 axes of motion, the company will use an articulated arm.

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Robotics Company Looks for Life Beyond Oil Patch

POSTED 07/27/2020

Dan Allford grew his company by building precision oil and gas field equipment with cutting-edge robots, and like many Texas businesses, he profited when energy prices rose and buckled down when they fell during the industry’s incessant cycles.

This downturn feels different, though, and Allford’s ARC Specialties is moving into other industries that promise a little less volatility, and perhaps, a more prosperous future.

“This has been one of the longest downturns, so that is one indication we need to look to other industries,” Allford, founder and CEO of ARC, told me. “We always have, but to be candid, when the oil patch is doing well, it’s lucrative and fun and challenging.”

ARC Specialties will never abandon its oil and gas clients, Allford insists, but they could play a much smaller role in the company’s future. If current trends hold, it may be the only way his company survives.

COVID-19 is sparking a lot of conversations about the future of oil and gas. The move to work-from-home has crushed gasoline demand, and the longer the pandemic lasts, the less likely people will return to the office.

Back in April, at the height of the shutdown, vehicle miles traveled in the United States dropped 64 percent, according to a new report from consulting firm KPMG. And while Americans are getting back in their cars, they may never again drive the 3 trillion miles they did in 2019.

Analysts at KPMG say new habits formed during the pandemic could eliminate 270 billion miles of travel a year, a reduction of 9.2 percent. An increase in the number of delivery vehicles on the road would not make up for the lost demand for oil because many of them will be electric.

“Energy demand and certainly mobility demand will be lower even when this crisis more or less (is) behind us,” Royal Dutch Shell CEO Ben van Beurden said in an interview with IHS Markit, an energy consulting firm. “Will it mean that it will never recover? It’s probably too early to say. But it will have a permanent knock for years.”

With more than 1 billion barrels of oil in storage, and prices below the breakeven point for most companies, drilling activity will remain low for at least the next year, if not longer, especially in North America. Allford is finding new work for his engineers and robotics experts.

“The same technology we use to coat the inside of valves in subsea applications in the oil patch is also applicable to submarines,” he said. “There is a huge amount of technology transfer; we just have to be presented with new problems to solve.”

While robotics is undoubtedly one of the industries of the future, revenue comes from aiding other emerging technologies. Allford has identified surgery, maritime vessels, space flight and electric vehicles as growing markets.

Humans may remain the best problem-solvers on the planet, but robots offer unmatchable precision. ARC is developing a robot for joint replacement surgery that, under a surgeon’s supervision, will produce better results and fewer mistakes.

Allford’s first robots were used to apply welds to difficult-to-reach places.

He’s also using what he learned in oil and gas to develop a tool that applies heat and computer vision to shape metal into complex shapes for ship hulls. The same technique applies to spacecraft and electric vehicles.