PT Tri Centrum Fortuna Optimized Pallet Transportation Across Their Factory Using Botsync’s MAG1000 Pallet Lifter AMR

Title:
PT Tri Centrum Fortuna optimized pallet transportation across their factory using Botsync’s MAG1000 Pallet Lifter AMR

Client Overview:
PT Tri Centrum Fortuna is a subsidiary of the Adyawinsa group and operates a large stamping press facility in Indonesia. Established in 2021, the factory spans 20,000 square meters, runs across three shifts, and produces high volumes of automotive parts. The company needed an automation solution to streamline pallet transportation, lower labor costs, and improve safety.

The Problem

Before automation, operators moved components weighing 500–800 kg manually using hand pallets. This labor-intensive process required 12 workers across three shifts and posed significant safety risks. PT Tri Centrum Fortuna sought a solution to reduce manpower dependence, boost efficiency and create a safer working environment.

Our Solution

Botsync deployed MAG1000 Pallet Lifter AMRs to automate the movement of pallets between 17 pick-up stations and 7 designated drop-off points. Operators fill pallets at pick-up stations and, using a tablet, trigger the AMR to transport the pallet to the desired location. This system removes manual pallet pushing and ensures smooth, predictable logistics.

Key Features

Autonomous Navigation & Safety

The MAG1000 uses advanced navigation and safety sensors. A purple focus light warns approaching forklifts, while colored LED indicators (green for navigation, purple for docking, orange for idle) signal its status. These features allow the robot to operate safely around people and machines.

Workflow Automation

Botsync’s no-code platform, SyncOS, automates pallet pick‑up and drop‑off. Operators simply use a tablet interface to assign tasks, reducing manual steps and making the process easy to manage.

Auto-Charging

The AMR automatically returns to its home station when idle or when its battery falls below 25%, ensuring continuous operation with minimal downtime.

Impact on Operations

• Reduced labor costs: Workers needed for pallet handling dropped from 12 to 3, cutting costs without hurting productivity.
• Enhanced safety: Automation reduced physical strain and lowered the risk of injuries from manual pallet transport.
• Brand lift: The visible AMR deployment impressed visiting clients, reinforcing PT Tri Centrum Fortuna’s reputation for innovation.

Conclusion

Implementing Botsync’s MAG1000 Pallet Lifter AMRs transformed PT Tri Centrum Fortuna’s pallet transportation process. By automating a previously labor-intensive workflow, the company lowered labor costs, enhanced workplace safety, and improved operational efficiency, demonstrating the benefits of adopting AMRs in automotive manufacturing.