ZEISS Industrial Quality Solutions Product
ZEISS Industrial Metrology is a leader in CNC coordinate measuring machines and complete solutions for multidimensional metrology in the metrology lab and production. The company is a recognized partner to the automotive industry and its suppliers. 2,400 employees from manufacturing sites in four countries and more than 100 sales and service centers supply customers around the world. The offering encompasses bridge-type, horizontal-arm and inline measuring machines, as well as form, contour and surface measuring machines. All relevant modules, such as controllers, software, measuring systems and sensors are developed and manufactured in-house. Recent new developments include a system to measure extremely small parts and a computer tomograph for industrial quality assurance. DuraMax, a small CNC measuring machine, allows a particularly cost-effective entry into the ZEISS scanning world. With its optical and tactile measuring systems, ZEISS has added image processing to the application s
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Image Sensors, Metrology Machinery / Equipment, and Vision Systems Image Sensors, Metrology Machinery / Equipment, and Vision Systems
ZEISS ScanBox Series 5 is an all-in solution for automated inspection and digitization of complex parts.
Quality Assurance in Series Production
ZEISS ScanBox Series 5 optimizes your series inspection and supports you in checking your production processes. The powerful 3D measuring machine provides you with full-field measuring results for CAD comparison in a very short time, visualizes possible deviations from GD&T and accelerates your production, maintenance and repair processes. Use the system for fast acquisition of specific measurement features and geometries, such as surface and edge points, holes or bores. Standardized and automated procedures increase throughput of parts and reduce scrap. The ZEISS ScanBox Series 5 systems allow for high process reliability during operation thanks to trend analyses in real time. Changes within the production can thus be identified quickly.
ZEISS ScanBox 5110
Measurement and inspection of parts, such as complex airfoils, up to 1000 mm in size
ZEISS ScanBox 5120
Measurement and inspection of parts, such as interior components of vehicles, up to 2000 mm in size
ZEISS ScanBox 5130
Measurement and inspection of sheet metal parts, assemblies, cast parts and turbine components up to 3000 mm in size
ZEISS ScanBox Series 5: versatile and flexible
Ergonomic Functions
The new, flexible user interface offers various ergonomic functions to support the user. A swivel arm integrated into the electronic switch cabinet can be set to the desired position, allowing the ZEISS ScanBox Series 5 system to be operated while standing or sitting.
Customized for Airfoil Inspections
ZEISS ScanBox 5110 is predestined for inspecting airfoils. Developed for gas turbine industries, ATOS 5 for Airfoil with its optimized working distance and measuring areas from 100 x 70 mm² delivers high-precision 3D data of the smallest details. You can measure a complete blisk in less than an hour. A turbine blade is inspected within a few minutes.
Optical Serial Measurement
ZEISS ScanBox Series 5 is developed for serial measurements and is often directly used in the production environment. Measuring procedures are automated and the reproducibility of 3D measuring data of identical parts is ensured. You create the measuring programs for inspection in the virtual measuring room (VMR) of the GOM Inspect Pro software. The robot is fully controlled by the software and successively moves along the measurement positions. Changes to the data status of the CAD or the inspection plan can be quickly updated by the parametric structure of the software. During operation, workers can easily operate the system.
Virtual Measuring Room in GOM Inspect Pro
The virtual measuring room (VMR) is the central control and measurement planning software for all elements of the optical measuring cells. In the VMR, the real environment, that is, robots, sensors and parts in the measuring cell, is functionally displayed in a simulation. Programming includes the kinematics of the robot paths, the fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.
Other Products from ZEISS Industrial Quality Solutions
ZEISS Inspect Metrology Software
Discover the versatility of ZEISS INSPECT. With the software, you analyze optical 3D data, volume data, blades and airfoils
ZEISS ScanCobot
ZEISS ScanCobot is a mobile measuring station with a collaborative robot, a motorized rotation table and powerful software.