Headwall Photonics Product

The HELIOS EQ32 is an integrated hyperspectral imaging camera that delivers real-time, in-line analysis. By providing calibrated data streams and embedded classification, it enables manufacturers to immediately identify materials, detect hidden defects, and ensure consistent product quality on the production

Image of HELIOS EQ32

Accelerate your production lines and ensure 100% quality control with the Headwall HELIOS EQ32. By combining high-resolution hyperspectral imaging with built-in edge processing, this plug-and-play system provides instant material identification. It eliminates the need for bulky external computers and delivers real-time classified data streams directly to your monitoring and process control systems.

Markets and Applications:

  • Recycling & Waste Management: Separating complex plastics, paper, cardboard, and organics based on polymer composition rather than appearance.
  • Food Quality & Safety: Monitoring moisture levels, fat distribution, and checking for foreign contaminants on high-speed conveyor systems.
  • Industrial Manufacturing: Inspecting advanced coatings, multilayer films, and textile uniformity during high-speed production.
  • Pharmaceuticals: Authenticating raw powders, ensuring uniform chemical blends, and verifying pill coating thicknesses.

Benefits:

  • Real-Time Embedded Classification: Features built-in data processing capability to stream both raw calibrated spectral data and actionable classification results directly to in-line monitoring and sorting systems.
  • No External Computing Required: Eliminates the need for bulky, separate servers or PCs, resulting in a true plug-and-play architecture for industrial automation.
  • 24/7 Industrial Reliability: Engineered to withstand harsh production environments, it offers continuous operation with high resistance to vibration, dust, and temperature changes.
  • High-Speed Processing: Delivers quantitative, repeatable results at full production speeds, making it ideal for continuous line operations in manufacturing, food quality control, and recycling.
  • Continuous Calibration Stability: Designed to maintain its factory calibration across shifts and setups, ensuring uniformity and minimal maintenance requirements.

Other Products from Headwall Photonics

HELIOS EC32 Image

HELIOS EC32

The HELIOS EC32 Hyperspectral Imaging Core Camera is an industrial push-broom camera designed for contactless material identification. It delivers real-time, calibrated spectral data—scanning between 930 nm and 1700 nm—to enable automated sorting, in-line monitoring, and chemical analysis at production speeds.

HELIOS EC64 Image

HELIOS EC64

The HELIOS EC64 is an industrial-grade push-broom hyperspectral camera designed for high-speed, inline material analysis. It translates invisible spectral fingerprints into actionable commands, enabling automated systems to accurately identify, sort, and grade materials in real time.