senswork GmbH Product
The ZScan offers ultra fast, high-density 3D scanning, alignment and comparison to CAD model within seconds. No spraying of parts

ZScan by senswork - Fast, simple & fully automated in-Line 3D Inspection.jpg)
The ZScan offers ultra fast, high-density 3D scanning, alignment and comparison to CAD model within seconds. No spraying of parts required. Ideal for measuring aluminium die cast parts, stamped and bent parts or battery bus bars. Watch the video: https://www.youtube.com/watch?v=UnfcvrYPads
3D Scanning of Large Objects
The ZScan multi-sensor system guarantees high-resolution, seamless 3D scanning of large objects. The modular concept allows direct integration into a wide variety of manufacturing processes. Our 3D calibration, specially developed for ZScan, using high-precision spherical targets, allows sensors to be calibrated with a free spatial arrangement and the scan data from up to 8 scanners to be combined spatially.
Benefits of ZScan
- High-resolution, seamless 3D scanning of large objects
- Different axis configurations for a wide variety of applications
- Contains senswork VC 3D, one of the fastest 3D point cloud frameworks worldwide
- Unique multi-sensor calibration enables free spatial arrangement of up to 8 sensors
- Optimized for fast data evaluation in inline processes
- The modular concept allows direct integration into a wide variety of manufacturing processes
Features of ZScan
- Multi-sensor calibration of the position and the transport direction of 3D scanners
- Automatic alignment of scan data on a reference object
- Comparison of scan data against a wide variety of CAD formats
- Fit 3D planes, lines, circles, spheres, cylinders and cones in point clouds
- ICP (Iterative Closest Point) for multiple area scans and triangle mesh calculations
- Spatial detection and elimination of outliers
Industries
Automotive industry
- 3D measurement of large assemblies and comparison with CAD
- Determination of three-dimensional defects such as bubbles or blisters on vehicle body-in-white parts
- Determination of form deviations for manual or automatic straightening processes
Food / Beverage industry
- Volume determination of cut goods such as meat, fish, cheese, ...
- 3D data provision for cutting systems
Wood industry
- 360 ° scanning of lengthways goods
- Scanning of block format goods without shading
- Volume determination and defect detection
Other Products from senswork GmbH
The Virtual Connector Gauge
The virtual connector gauge from senswork enables high-precision pin inspection of connector assemblies.