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igus® has been manufacturing engineered plastics for 50 years, and develops each of the materials and all technology behind its products. Committed to using its innovative polymer materials to develop products that provide creative solutions and exceed customer expectations while delivering fast, accurate service. igus®’ polymer blends are used throughout its range of product lines of cable carriers, plastic bushings, spherical bearings, and linear bearings, guides, and slide tables. With constant advancement and technological breakthroughs, igus® is continually expanding its range of materials, and performs rigorous testing to ensure every product meets and exceeds industry standards. igus® sales engineers are available throughout North America for on-site technical support, friendly customer service is available 8am – 8 pm, and igus® offers over 80,000 parts in stock, ready to ship as early as that day. igus® also offers 3D CAD files, samples, and online tools, all completely free.

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The Wide World of Cable Carriers

POSTED 05/11/2010

igus® announced the results of its worldwide cable carrier competition at this year’s Hanover show. The winners were awarded their prizes during a reception at the igus booth.

There were around 80 entries for the first Vector Awards two years ago, which was only open to European entrants. In contrast, this year more than 110 entries were submitted from all over the world: from China, India, Korea, and Singapore, to the USA, Canada and Brazil, and right across Europe.

The gold award and €5,000 prize money went to the Czech power supplier, CEZ Group, for the longest travel in the world ever to be accomplished with a plastic cable carrier: 2,018 feet in a lignite-fired power plant in Tušimice. A heavy-duty roller cable carrier system from igus’ 5050 RHD series is installed on the conveyer unit of the lignite excavator, which operates in extremely demanding conditions. Roller cable carriers, developed by igus for long distances, have been in use around the world for more than ten years.

CEZ Group says the robust system - which is also equipped with igus’ Chainflex® continuous-flex cables - makes a significant contribution to operational safety. System downtimes caused by cable breakage, for example, have been reduced to zero compared with before.

The jury awarded the silver Vector Award to the National Mineral Development Corp. Ltd. (NMDC) in Hyderabad, India. The state company belongs to the Ministry of Steel and carries out exploration work, among other things.

NMDC use a 61-feet long plastic cable carrier system with a rearward bending radius (RBR) on a bucket-wheel reclaimer in a steel mine. The reclaimer can rotate by +/- 180 degrees, while operating in an area that is difficult to access. The loads the cable carrier must withstand are enormous: the cables alone weigh over 36 pounds per foot.

The heavy steel chain used previously in this application was damaged after just two years. According to NMDC, the igus cable-carrier system has been running reliably and with little maintenance and no downtime since its installation.

The bronze Vector Award and €1,000 prize money went to Rene Petsch, a design engineer from Deckel Maho Seebach GmbH. In this application, a traveling column milling machine underwent advanced development to make it more accurate, adaptable and economical than its predecessor. The rigid machine bed made from composite mineral and the symmetrical traveling column were to ensure improved precision.

To keep the design space compact, the Y and Z-axes of the machine use just one cable carrier: System E4.1 from igus. The E4.1 system ensures higher lateral stability, which was necessary due to the high lateral acceleration through the X-axis of 26 feet per second². The cable carrier was attached in an upright position with the run bent in at one side.

All the cable carrier applications submitted can be found on the competition website at www.vector-award.com. Video content is also available for certain entries.

The Vector competition was run in conjunction with the German Central Association for Electrical Engineering and Industry (ZVEI), the tooling laboratory (WZL) of the RWTH Aachen and TÜV Rhineland. The Vector Award is under the patronage of the Industrial Automation sector of the Hanover show.

About igus
igus develops industry-leading Energy Chain® cable carriers, Chainflex® continuous-flex cables, iglide plastic plain bearings, igubal® spherical bearings, DryLin linear bearings and guide systems. These seemingly unrelated products are linked together through a belief in making functionally advanced, yet affordable plastic components and assemblies. With plastic bearing experience since 1964, cable carrier experience since 1971 and continuous-flex cable since 1989, igus provides the right solution based on 70,000 products available from stock. No minimum order required.