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Our company developed a software for industrial visual inspection and quality assurance based on AI. With its unique anomaly detection feature it can detect even unexpected and previously unseen defect. PEKAT VISION is universal - it is able to check products or input raw materials which have an unstable look or shape so it can be used with all kinds of materials such as wood, stone, metal, lacquer, castings, leather, rubber or fabrics.

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Industry:
Wood Products/Lumber Wood Products/Lumber

Application:
Quality Assurance and Visual Inspection & Testing Quality Assurance and Visual Inspection & Testing

2D inspection in PEKAT VISION

POSTED 02/19/2021

Importance of automated visual inspection is growing, especially in the current times. Our software has proven to be a good choice for projects from various industrial areas. A lot of this versatility comes from several different modules, which can be used on their own or combined. Here are some of the projects we have solved, showcasing the different modules.

The “Anomaly of Surface” module is trained on good images and looks for any anomalies. One of the projects we solved with this module included finding defects on wheels.

 

 

 

 

 

 

 

Another module is called “Surface Detector”. It is trained on images with annotated areas and then tries to find surfaces which are similar to the annotated ones. The current version offers three types, each one based on a different neural network. In one of the projects solved with this module we were looking for scratches on cork sheets.

Apart from those two modules, PEKAT VISION also offers the “Detector” module which can be trained to look for objects similar to the ones annotated in training images (optionally with multiple classes). One of the projects solved with the Detector module included finding knots in wood and dividing them into two classes - ingrown knots (considered OK) and encased knots (these were considered as a defect, because they can fall out).

Another module called “Classifier” suits for classifying the whole image, objects found in previous modules (e.g. Detector) or objects on static positions in the image marked by rectangles, into different classes.

Other PEKAT VISION modules include OCR, measuring tool, image preprocessing or adding custom functionality through Python code. This portfolio of modules proved to be sufficient to solve practically any project.

There is also an “output” interface which can be used to trigger an action once an image from the camera is processed (can be set to trigger only for good or bad images). There you can use the command line (e.g. to run a script), send an HTTP request (GET or POST) or establish a connection using Profinet or TCP protocol to your PLC. You can also include the “context” from the application containing information like detected rectangles etc. The rectangles around detected defects can be used to localise the exact position of the defective product and e.g. automatically remove it afterwards.

Evaluation results and statistics of a project can be presented in an automatically generated report in HTML format, which makes it easier to assess how well the software works on a given project (especially on bigger datasets) or to share results with others.

Embedded Vision This content is part of the Embedded Vision curated collection. To learn more about Embedded Vision, click here.
Vision in Life Sciences This content is part of the Vision in Life Sciences curated collection. To learn more about Vision in Life Sciences, click here.